Motorcycle Fuel Tank
Nov/050
Motorcycle Fuel Tank
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Many mini moto modifications will require you to remove the engine from the mini moto. This is why I have produced the following guide.
Firstly you will need to remove the mini moto's fairing.
Start with the seat fairing, unscrew the four seat screws and remove the seat. Unscrew the screw at the front end of the seat fairing and remove the petrol cap. The fairing can now be lifted from the mini moto. Replace the fuel tank petrol cap and remove the fuel tank by pulling the rubber tube of the nipple on the top of the carburettor. You may want to double the rubber fuel tube over and secure it in this position with a clothes peg. This is to stop fuel leaking out.
Remove the bottom fairing by unscrewing the holding bolts (two on each side), this frees the bottom fairing from the top. Unscrew the two bolts on the underside of the bottom fairing. The bottom fairing is now free. The top fairing is only now held on by one last bolt located in between the handle bars at the front of the mini moto.
Once you have removed the fairing, you will need to take the chain off the front sprocket. To do this loosen the back wheel nuts and the tensioning bolts. The back wheel can now be manoeuvred toward the front sprocket loosing the chain. When the chain is loose enough you can remove it from the front sprocket.
Remove the pull start from the engine by unscrewing the three holding screws. Once the pull start has been removed you will see the wire that comes from the stop switch. Unplug this.
The throttle cable can be removed from its fitting on the top of the carburettor. Pull the rubber seal up so that the locking nut can be unscrewed, the throttle can now be pulled from the carburettor along with the needle valve and spring.
The next step is to Remove the Exhaust. The exhaust is fixed to the mini motos frame by a bolt located just under the seat fairing toward the back of your mini moto. Undo this bolt with a spanner and an alan key. The exhaust is fixed to the underside of the engine by two bolts via a gasket. Remove the two bolts with an alan key making sure that you do not lose the gasket washer. The exhaust can now be slid out past the engine and removed form the mini moto.
The engine is free from its mechanical fittings, the engine then needs to be removed from the mini motos frame. The bolt at the top of the engine must be undone first using the alan key. The three screws located on the underside of the engine are the last fixings to be undone. The engine can now be completely removed from the mini moto.
Matt Tong has been importing and riding Mini Motos for two years. For expert advice and Mini Moto information please visit http://www.minimotosandmore.com [http://www.germany-2006-worldcup.com]
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Auxiliary Fuel Tank $42.99 Motion Pro Auxiliary Fuel Tank For use when tuning a motorcycle with the gas tank removed Includes 4 ft. of 1/4 inch fuel line and an 1/4 inch in-line fuel barb On fuel-injected motorcycles, use a Motion Pro Deluxe Auxiliary Fuel Tank Tank can also be used for refilling transmission oil on some late model MX bikes Holds up to 2000cc or 1/2 gallon of fluid |
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Fuel Tank $239.95 Clarke Fuel Tank Clarke is the largest manufacturer of aftermarket tanks in the U.S. and has been producing tanks for the powersports industry since 1965 Unique tool-making process produces an unmatched factory finish and the highest quality product available All tanks include a new gas cap and installation instructions |
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Fuel Tank Liner $23.99 Kreem Fuel Tank Liner Produces a "tank within a tank", a tough lining that protects from rust and corrosion 1 pint Approximately 1 pint is required per three gallons of tank capacity |
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Deluxe Auxilary Fuel Tank $77.99 For use with fuel injected models with external fuel pumps as well as standard carburetor equipped motorcycles Upgraded petcock for easier opening and closing Built-in fuel return line and breather on cap for use on fuel injected motorcycles Graduated scale on side of bottle provides accurate measurement of fluid volume Includes 4 ft. of 1/4 in. fuel line Tank can also be used for refilling transmission oil on some late model MX bikes Holds up to 2000cc or 1/2- gallon of fluid Not designed for fuel storage |
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Large Capacity Fuel Tank $215.99 Acerbis Large Capacity Fuel Tank Tanks now come with a revolutionary gas cap for Acrbis® fuel tanks that allows refuelling without cap removal. The MDR CAP in combination with the Acerbis Speedy Quick Fill System can add 4 gallons to a fuel tank within 13 seconds. This system functions much like a dry brake and is specifically designed for race applications. The MDR CAP also functions as a traditional gas cap. Dust protection cap included Vent check valve seals fuel tank 2 in 1 system - Speedy and traditional fill system **Note: For the Honda XR650L 97-09, the front turn signals must be relocated to use this large capacity tank, so they don't contact it when turning. |
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Fuel Tank Covers $55.95 Carbon Fiber Fuel Tank Covers Goes over the OEM fuel tank Carbon fiber is inherently superior to metals. In that, it is the lightest, strongest substance known per weight and its compliance to be easily formed into complex shapes. All LightSpeed products are made from from 100% aerospace spec carbon fiber coupled with the toughest epoxy resin known. We integrate the component to the motorcycle with the greatest attention given to design, detail, fit, and finish. The best method of manufacturing and/or process for each particular component and its intended use is utilized. In fact, all of our design considerations encompass all aspects of the component, such as application, geometrical strength, durability, form, function, cost, weight, and aesthetic value. LightSpeed Performance's engineering approach is very direct and effective, encompassing both, racing development and quality by design, insuring the best carbon fiber products in the market! |
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Fuel Tank Repair Kit $18.95 Permatex Fuel Tank Repair Kit Eliminates dangerous welding. Complete kit contains everything required for making professional-quality repairs in just minutes. Includes state-of-the-art components and easy-to-follow instructions with photographs to make quick permanent repairs to leaks in all types of metal fuel tanks (NOT for use on PLASTIC fuel tanks). It repairs cracks up to 4” (10cm) long and holes up to 3/8” (9mm) in diameter. Repair will be complete when the resin cures in 30 minutes. Tank may be refilled after 30 minutes or when the repair is tack free. The repair resin is designed to harden within 8 ? 10 minutes and cures in 30 minutes. Repairs can be made ideally at temperatures from 50°F to 75°F (10°C to 24°C). Repairs made at lower temperatures will take longer to cure. Repairs can be made on slow leaking cracks up to 4 inches in length and holes up to 3/8 inch in diameter. Permanent. (THIS PRODUCT IS NOT FOR USE ON PLASTIC FUEL TANKS). |
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Fuel Kool Thermal Gas Tank Barrier $71.99 CV4 Fuel Kool Thermal Gas Tank Barrier Thermal resistant material to reflect heat away from your fuel Eliminates vapor-lock which is dangerous to both you and your engine if you lose power mid-flight Cooler fuel charge means more hp and less fuel consumption Easy velcro installation Has long life and is machine washable |
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EFI Fuel Lines $39.95 Drag Specialties EFI Fuel Lines If you can’t get fuel to the injector, you’re not going anywhere. Motorcycle Superstore offers high quality OEM replacement fuel check valve assemblies for H-D EFI models. High-quality OEM replacements Replaces the fuel line from the tank to the fuel rail Includes necessary connectors |
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Gas It Fuel Injection Kit $404.99 Roland Sands Designs Gas It Fuel Injection Kit Allows the use of wild custom fuel tanks on 01-05 fuel-injected Delphi models Relocates stock fuel pump, fuel pressure regulator, fuel filter and fuel level sending unit to underside of fuel tank (not included) Includes steel weld-in plate, 3.75" x 8" aluminum manifold, all hardware and instructions Tank bottom must be relatively flat to accommodate port installation Requires vented tank or vented gas cap Made in the U.S.A. For 01-05 H-D models with Delphi fuel injection **Note: Custom fabrication required |
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Pulse Fuel Pump $31.99 Mikuni Pulse Fuel Pump Mikuni Pulse Fuel Pumps employ an engine’s fluctuation in crankcase pressure to pump fuel from a remote fuel tank to an engine’s carburetor Rectangular fuel pump with 1 outlet for a single carburetor Flush mounting 14 liters per hour flow rate |
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5/16-Line Fuel Valve $13.99 Motion Pro 5/16"-Line Fuel Valve For use with auxiliary fuel tank or other use requiring an in-line installation Feature double neoprene seals and O-rings Smooth and positive operation Not recommended for engines over 300cc |
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3/16-Line Fuel Valve $10.99 Motion Pro 3/16"-Line Fuel Valve For use with auxiliary fuel tank or other use requiring an in-line installation Feature double neoprene seals and O-rings Smooth and positive operation Not recommended for engines over 200cc |
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Fuel Line Crossover $24.99 Goodridge Fuel Line Crossover Goodridge Crossover Fuel Lines are clear-coated stainless braided hose and allows equal gas flow to both sides of fuel tank. Chrome-plated steel compression fittings Use with OEM-style tanks |
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Tank Bag $161.99 Axio Tank Bag Styled to match your sportbike's or sport touring motorcycle's bodywork Durable jacquard nylon base is roomy while keeping its sleek aerodynamic shape Completely expandable when extra storage space is needed Attaches with three magnetic winged flaps on sides for easy and secure attachment to metal fuel tanks Features an exclusive hidden storage tray under the rainproof PVC map pocket Quick release head tube mounting strap adds additional security Built in hidden shoulder straps convert the tankbag into a handy backpack Click Here for Additional Luggage Information |
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The Informer LED Fuel & Battery Gauge $116.99 Kuryakyn The Informer LED Fuel & Battery Gauge A perfect match to Kuryakyns flush mount gas caps Replaces the difficult to read stock fuel gauge Sleek, low profile design Incorporates both a L.E.D. fuel gauge and a L.E.D. battery gauge Color-coded L.E.D.s make them readable at a glance from the seat A daylight sensor automatically adjusts the brightness of the L.E.D.s L.E.D. lights are bright during the day and dim at night The fuel gauge has a string of color coded L.E.D.s to indicate fuel level The battery gauge is an array of L.E.D.s that indicate the operating voltage of the bikes electrical system Various color-code L.E.D. indicate safe operating range, bike is not charging or impending stall Fits all H-D models with fuel gauge mounted in left fuel tank |
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Replacement Gas Tank Bungs $7.95 Drag Specialties Replacement Gas Tank Bungs Weld-in style bungs are used for custom-mounting filler hole in fuel tanks. Accepts 84-E96 screw-in gas caps Available in vented or non-vented styles Sold each |
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Front Auxiliary Tank $55.99 Acerbis Front Auxiliary Tank Extra fuel when you need it without increasing the width of your bike Comes complete with mounting hardware Mounting hardware and siphon kit included This tank is offered in two sizes Dimensions: 0.8 gallon tank: 10 x 9.5 x 3 1.3 gallon tank: 10 x 9.5 x 4.75 **Note: Some applications will require special mounting and/or modifications to install this product. |
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Studded Cruiser Tank Bibs $58.95 Mustang Studded Cruiser Tank Bibs Contour formed to tightly hug the gas tank Felted backed to protect paint Premium quality expanded vinyl cover Braided edge trim Utilize stock mounts and hook and loop fasteners for easy installation **Notes: Verify fuel tank size (5.0 or 4.2 gallons) on Vulcan 1500 Classic?models to ensure proper fitment Size and shape may vary depending on model Concho may not be available on all models 87-04 1400 Intruder is for CA model only |
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Vintage Gas Tank for EFI Softails $1585.99 Roland Sands Designs Vintage Gas Tank for EFI Softails Steel gas tank inspired by the Softail conversion Roland Sands Designs created and dubbed El Borracho. Fuel-injected tank includes a RSD "Gas It" fuel injection kit that install with simple hand tools and no fabrication is required Tanks rest on a clever steel backbone cover that hides the OEM wiring and holds stock ignition switch to deliver a clean look Holds three gallons of fuel Roland Sands Design gas caps sold separately Click Here for Roland Sands Designs Billet Aluminum Gas Cap |
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Carbon Fiber Tank Cover $337.99 Made with aviation quality epoxy resin Vacuum formed to ensure proper fitment UV protection coating to prevent yellowing Coating ensures finish consistency Replaces O.E.M. plastic fuel tank cover 100% high quality carbon fiber Hand-crafted in the USA **Closeouts are limited to stock on hand** |
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Half-Tank Cover $41.95 Protect your fuel tank finish from buckle, zipper and snap scratches as well as other abrasions Custom tailored for each model to ensure a snug fit Automotive-grade vinyl with a soft cotton/flannel backing All seams are double-stitched for durability Made in the U.S.A. |
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Tank Foam Kit $41.99 EVOmx foam is reticulated polyurethane foam. This foam is new on the motorsports market, but is not a new invention. It is military spec foam that has been put through such rigorous testing and been proven to be of such high grade that it is used in all government fighter jets and tanks. The key to Evomx foam is its thousands of pores. These pores are what eliminate the sudden and violent sloshing of fuel within the tank, most often felt in tight turns, breaking bumps and G-outs where your 12-15 lbs of fuel can feel more like 25-30 lbs of fuel sloshing from front to back and side to side. EVOmx foam stabilizes the fuel in your gas tank, therefore allowing you to maneuver your vehicle as if it were 15-20 lbs lighter. Best of all is the fact that EVOmx foam is so porous that is only takes up 1% of the volume of the tank thus allowing you to maintain essentially the same volume of gas. Finally, Evomx recommends changing the foam every 5 years, making maintenance minimal. Size Information Mini = mini or pitbike applications Standard = 125cc - 800cc offroad applications Oversize = 125cc - 800cc+ oversize offroad applications **Closeouts are limited to stock on hand** |
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Vintage Gas Tank for Carbureted Softails $222.99 Roland Sands Designs Vintage Gas Tank for Carbureted Softails Steel gas tank inspired by the Softail conversion Roland Sands Designs created and dubbed El Borracho Tanks rest on a clever steel backbone cover that hides the OEM wiring and holds stock ignition switch to deliver a clean look Holds three gallons of fuel Roland Sands Design gas caps sold separately Click Here for Roland Sands Designs Billet Aluminum Gas Cap |
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Big Horn Tank Bag $29.95 Moose Racing Big Horn Tank Bag Unique pon express-style throw-over bag system for your ATV fuel tank Quality cargo bags with riveted straps and carrying handles adds true functionality to your ATV Non-slip yoke with hook-and-loop fastenersinstalls quickly on all ATV's, with or without central top gas cap Hardware and instructions included Compact, quick-release, side storage compartments allow you to bring your belongings with you Two internal storage dividers that will keep your belongings organized Elastic mesh storage pocket on the outside of each bag permits easy access to your favorites (ammo, drinks, etc.) Weather-resistant flaps open easily, but keep the elements at bay, away from your cargo Rugged, waterproof fabric cleans up easily with just a damp cloth 10.5" x 10.5" x 3.5" Click Here for Additional Luggage Information |
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Expedition Tank Bag $34.95 Moose Racing Expedition Tank Bag Unique pony express style throw over bag system for your ATV fuel tank Quality cargo bags with riveted straps and carrying handles adds true functionality to your ATV Non-slip yoke installs quickly with hook & loop fasteners under your ATV's gas cap (also without gas cap) Hardware and instructions included Large, quick-release side storage compartments allow you to bring belongings with you--quarter-turn hasps accept mini-padlocks for security Four internal storage pockets (two zippered, and two elastic mesh) with a key clip in each storage compartment Elastic mesh storage pocket on the outside of each bag permits easy access to your favorites (drink bottle, etc) Weather-resistant flaps open easily, but keep the elements at bay and away from your cargo The finest materials are combined to create a rugged water resistant fabric case (in black or Mossy Oak Break-Up camouflage) which resists the elements and cleans up easily with a damp cloth 11" x 9" x 3.5" to 5" Click Here for Additional Luggage Information |
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Fuel Tank 380cc $19.95 Fuel Tank 380cc |
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HP05-P029 Fuel Tank Set $4.5 HP05-P029 Fuel Tank Set |
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260cc Fuel Tank Set $2.7 260cc Fuel Tank Set |
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320cc Fuel Tank Set $3.2 320cc Fuel Tank Set |
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350cc Fuel Tank Set $3.2 350cc Fuel Tank Set |
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380cc Fuel Tank Set $3.2 380cc Fuel Tank Set |
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450cc Fuel Tank Set $3.3 450cc Fuel Tank Set |
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550cc Fuel Tank Set $3.3 550cc Fuel Tank Set |
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800cc Fuel Tank Set $4.9 800cc Fuel Tank Set |
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1000cc Fuel Tank Set $5.5 1000cc Fuel Tank Set |
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120cc Fuel tank Set $2.5 120cc Fuel tank Set |
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